Future of Residential Construction Being Built in a Factory at the Brooklyn Navy Yard

Forest City Ratner's plant is cranking out pre-fabricated modules that will be snapped together to create the first building at Atlantic Yards.

 

Forest City Ratner gives the Daily News a tour of the modular factory where the new Atlantic Yards high rises are being built. 

The corner of Dean St. and Flatbush Ave. in Brooklyn is actually being built two miles away. 

In a building at the Brooklyn Navy Yard, Forest City Ratner is creating the building blocks for the tallest pre-fabricated residence in the world, the 322-foot tower whose frame is already rising next to the Barclays Center.

JEFF BACHNER FOR NEW YORK DAILY NEWS

Forest City Ratner is building its pre-fabricated apartment units in a factory at the Brooklyn Navy Yard. The finished units will be trucked over to the Atlantic Yards site and assembled there.

“We really think this will change everything about the way we build,” said Bob Sanna, executive vice-president for construction at Forest City Ratner. 

Sanna is not the only one who thinks modular construction is a game-changer, thanks to 25% savings over traditional construction methods, greater speed and efficiency, and even better conditions for workers.

JEFF BACHNER FOR NEW YORK DAILY NEWS

The modules are built indoors in an assembly-line fashion. 

“The safety is huge,” said Gerardo Santiago, a laborer from Williamsburg. “We’re not on top of each other, 20 stories in the air.”

SHOP ARCHITECTS

Once the exterior skin is added, the building (right, with its proposed siblings towering over the Barclays Center) will look like many modern skyscrapers. 

And the building goes up faster because work at the construction site and the factory happen at the same time. There are no weather delays, and the finished modules simply get trucked over to the building as needed. 

“It really speeds up the process,” Sanna said. “The carpenter’s never waiting around for the electrician to do his job. They’re always working.”

JEFF BACHNER FOR NEW YORK DAILY NEWS

A worker moves a modular frame at the Brooklyn Navy Yard site. 

Ratner’s company is earning kudos as a modular pioneer as it quickly finishes its first Atlantic Yards building.

SHOP ARCHITECTS/FCRC

When finished, the pre-fab apartments won’t look very different from traditionally built units. 

“A lot of projects that would otherwise be unfeasible or too expensive could now get built,” said Jerilyn Perine, executive director of the Citizens Housing and Planning Commission. 

And yet for all the innovation, the modular factory looks like any other construction site, with welders, carpenters and drywall workers building apartments as they might outdoors — except their 930 modules will end up being configured into 363 units, from studios to three-bedroom, depending on how many modules are fused. 

“This is the future,” said Dominic Hackshaw, a foreman from Rockland County. “I wanted to get in on the ground floor.” 

Contact us today for more information on Modular Building Solutions.

Tips For Decorating Your New Modular Home

Tips For Decorating Your New Modular Home

Decorating your new modular home is an exciting opportunity. Interior design is all about expressing what is important to you and what interests you. These design tips will help you decorate your home creating a beautiful, comfortable living space.

Come Up With A Plan

Creating a plan before you start decorating your modular home is imperative to get the best results. If you want to paint and arrange furniture a certain way, take measurements and get your layout figured out first. This will provide you with plenty of opportunity to decorate the way you want.

Don't Buy Extra-Large Furniture

If your modular home is on the smaller side, it’s important to stay away from large, bulky furniture. Extra-Large furniture is going to make your space seem smaller and more cramped. You want to decorate your modular home to scale so that your couches and chairs don't overwhelm the space.

Consider Space Saving Furniture

Space saving furniture will help you organize and decorate in a way that will allow your belongings to comfortably fit in your new home. Multi-purpose furniture is an excellent way to do this. Consider an ottoman that has storage inside or a couch that folds out into a bed.

Paint The Walls Properly

Properly painting the walls of your home will ensure that the paint job lasts for years to come. You don't want a poor job to make your home look old over the years. Priming and painting with the appropriate tools is important for getting your home to look as lovely as possible. Conclusion Decorating your new modular home is a fantastic way to express your creativity. It's easy enough to create a layout and start decorating before you move in or shortly after. Whatever you choose should express your individual interests or your family as a whole.

Contact us today for more information on Modular Home Solutions.

Comparing Residential Style and Entry Level Manufactured Homes

Manufactured homes come in a wide variety of shapes, styles and sizes that start from 400 square feet and ranging up to thousands of finished square feet. Many of these styles can been seen from our weekly featured homes photo gallery. Let’s over-simplify and say that manufactured homes come in two broad categories – entry level and residential style homes, and then let’s take a look at a brief description of both.

First, ALL manufactured homes have to meet tough federal safety and construction standards – known as the HUD Code for manufactured housing – that preempt all local building codes. Insurance, government and other research has demonstrated that modern manufactured homes are safer against fires, lower cost to build or maintain and have lower energy usage that similar sized/configurations of conventionally ‘on site’ constructed homes. This holds true for entry level as well as residential style manufactured homes.

That said, what are the differences between these two styles of manufactured homes?

Entry level homes may use ‘fit and finish’ items that are less expensive than their residential style manufactured home counterparts.

One of many residential styles of manufactured homes9′ Ceilings – Crown Molding – Custom Merrillat CabinetryTwo Story “Cape Cod” style

For example, just as some ‘entry level’ site-builders may use wrapped (MDF) cabinetry, so too may producers of entry level manufactured homes. Entry level manufactured homes may have:

• 84” or 90” sidewalls. When built in this fashion, these often have a ‘cathedral’ or peak ceiling to give the feel and look of more space.

• Less expensive windows or doors (while still meeting all safety and energy standards).

• VOG (vinyl over gypsum) interior walls with batten strips vs. fully finished drywall.

VOG walls and batten strips can be seen on some of the featured model homes, including this one linked here. You can find advantages to almost everything, and the advantages of VOG walls with batten strips include (but are not limited to) the following:

• easy cleaning (these walls can cleanup with a cleaner like 409 and a sponge), because it has a wall paper like vinyl covering.

• No need to paint (but can be painted if desired).

• Lower cost (roughly $2500 to $4000 (+/-) less expensive than fully finished drywall models).

• When you have less conditioned space to heat and cool, the result can be lower utility bills.

Most manufacturers today offer an ‘upgrade’ from VOG to finished drywall as an option.

Simply, Amazing!

A well established, award winning retailer in Pataskala, Ohio provided the photos of this single sectional manufactured home that is approximately 1165 square feet. This 3 bedroom 2 full bath home features:

• built-in entertainment center living room cabinetry

• galley style kitchen

• separate dining area off kitchen

• easy clean, VOG walls

• energy saver package

• kitchen appliances and much more.

Installed on a home site with central air conditioning, this model sells in the mid-to upper 30s. That works out to be less than $35 per square foot for a permanent home with full warranties and ready to live in! Simply, amazing!

Comparing…Just Imagine…

With a short term (15 year) loan with good credit at current rates on a home site leased for around $320 monthly, you could live in a home like the one shown in the photos above for about $650 a month, principle and interest (insurance or other escrows can make this higher). That makes it considerably lower in cost than most new, rented 2 or 3 bedroom apartments in nearby Columbus, which may go for $900 to $1200 a month.


Obviously, someone could also place this home on a purchased site, so the ‘land lease’ manufactured home community option shared above – while popular in many areas – is one of a variety of siting options available for a home buyer.

Are single sectionals all entry level?

While some think that all single-section manufactured homes ‘must be’ entry level, this is not true!

You can see more photos of a single section, residential style manufactured home in our featured home photo gallery here, and this video is of a single section (“single wide”) residential style manufactured home.



Modern manufactured homes can be:

• ranch style

• multi-level (Cape Code, two story, etc.)

• installed over a full basement

• can include a garage, carport, etc.

As the popular video report linked here demonstrates, a manufactured home rivals conventional construction in durability, even in severe weather. So durability, safety, energy savings aren't sacrificed when you, family or friends invest in a modern manufactured home.

As more and more people discover and realize the incredible value, durability, safety, energy and costs savings that modern manufactured homes offer, this will fuel the already rising demand for America’s quality, appealing and affordable factory-built homes.

Contact us today for more information on our Modular Building Solutions.

Source: MH Living News. Comparing Residential Style and Entry Level Manufactured Homes [Web log post]. Retrieved October 16, 2013, from http://manufacturedhomelivingnews.com/

Dramatic Video of a Manufactured Home Hit by a Tornado and High Winds

This three and a half minute video should be an eye opener for millions of Americans.





As you can see in the raw footage, commentary and text in the video above, this manufactured home was first hit by a tornado and then was subjected to high sustained winds for over half an hour. We captured the best parts of that raw footage for the video above. This is dramatic visual evidence of just how structurally strong a manufactured home is when it is properly installed.

You’ll actually see two factory built homes that were hit in the video above.

The contrast that follows is not apples to apples, But the video below is example of how a conventionally constructed site-built house is destroyed by a tornado in just seconds.

The Des Moines Register posted this video above of a conventional house blown apart by a strong tornado (estimated at an EF5). An ATM surveillance camera at the First State Bank in Parkersburg, Iowa, captured this raw video footage of the house across, as it was hit and destroyed in under 30 seconds.

Please share this video webpage with others. The link for this page is:

http://www.MHLivingNews.com/articles/31-dramatic-video-of-a-manufactured-home-hit-by-a-tornado-and-high-winds

Let your friends, family and associates see for themselves how strong and durable today’s manufactured homes are. As the first video vividly proves, proper installation is a smart idea.